Operating Model Cost Calculator (Cycle → Monthly Qty → Unit Cost)

B Mode Cycle → Monthly Production Qty → Allocate Monthly Labour / Electricity / Fixed → Cost per Unit → Suggested Selling Price

1) Basic Info

2) Production Capacity (Cycle → Monthly Qty)

Cycle (sec)

Base cycle time per shot

% Cycle Loss

Downtime / delay inside cycle (0–100)

Cavity

Machine Qty

Running Hours / Day

Working Days / Month

Efficiency %

Quality yield / performance (0–100)

Order Quantity (pcs)

Expected Daily Production (pcs/day)

Auto calculated (you can overwrite if needed)

Monthly Qty (Auto – Cycle)

Monthly Qty (From Expected Daily)

Override Monthly Qty (Final)

If >0, it will override final monthly qty for allocation

Allocation rule: Labour / Fixed / Elec divide by Final Monthly Qty. Final Monthly Qty = Override (if >0) else Auto (Cycle).

3) Material (M1–M5)

Weight (g) (Inc Runner?)

% Weight Loss

Add loss due to scrap/trim (e.g., 2)

Net Weight (kg/pc)

Note: You can type any name in Description. % total can be not 100. System will auto-normalize.

M1 Desc

M1 Price (RM/kg)

M1 %

M1 Contrib (RM/kg)

M2 Desc

M2 Price (RM/kg)

M2 %

M2 Contrib (RM/kg)

M3 Desc

M3 Price (RM/kg)

M3 %

M3 Contrib (RM/kg)

M4 Desc

M4 Price (RM/kg)

M4 %

M4 Contrib (RM/kg)

M5 Desc

M5 Price (RM/kg)

M5 %

M5 Contrib (RM/kg)

Blend Price (RM/kg)

Material Cost (RM/unit)

Material % Total

4) Labour (Monthly Pool → Allocate by Final Monthly Qty)

People per shift

Hours per shift

Rate per hour (RM)

Shifts per day (day+night)

Default: ppl × hours × rate × shifts × workingDays

Override Monthly Labour Cost (RM/month)

If checked, it uses this monthly labour pool.

5) Fixed / Electricity (Hourly OR Monthly Override → Allocate by Final Monthly Qty)

Fixed Cost per hour (RM/hr)

Electricity per hour (RM/hr)

Monthly Pools (auto)

Shows Labour / Fixed / Elec monthly pool

Override Fixed (RM/month)

If checked, uses this monthly fixed pool (ignore hourly fixed).

Override Elec (RM/month)

If checked, uses this monthly elec pool (ignore hourly elec).

Labour (RM/unit)

Fixed (RM/unit)

Elec (RM/unit)

6) Packaging & Transport

Packing Qty (pcs per carton/bag)

Carton Cost (RM)

Carton Reused %

Packaging (RM/pc)

For bag packaging, set carton cost = 0.

Transport mode

Direct: Transport per bag Lorry: per trip

Transport per bag (RM/bag)

pcs per bag

Lorry per trip (RM)

Carton in 1 lorry

Transport (RM/pc)

7) Mold Fee / Testing Mold Fee (Allocate by Mold Life Qty)

Mold Fee (RM)

Testing Mold Fee (RM)

Mold Life Qty (pcs)

Set 0 to ignore mold fee

8) Assembly / Sticker

Assembly Into A Set (labour RM)

Assembly Into A Set (Qty)

RM / Qty = RM per unit

Sticker cover inner only (RM/pc)

9) Margin & Results

Divide by Margin (Gross Margin %) — e.g., 30

SellingPrice = CostPerUnit / (1 - Margin%)

Operating Model Cost Calculator